Warehouse Floor Solutions for Industrial and Commercial Spaces

Industrial and commercial use areas require a different type of flooring compared to residential areas. These spaces are subject to high traffic, heavy machinery, and other harsh conditions that can cause wear and tear on traditional flooring options.

That’s where we come in – at DC Flooring, we specialise in providing durable and long-lasting flooring solutions specifically designed for industrial and commercial spaces. With years of experience in the industry, we understand the unique needs and challenges that these spaces face, and our goal is to provide top-quality products that meet those demands.

What Kind of Flooring is Needed For a Warehouse?

As you can imagine, floors in warehouse environments need to be designed to withstand heavy traffic 24 hours a day. This means they need to have high impact resistance, great abrasion resistance and be really easy to clean and maintain. It is important to determine what your floor is going to be subjected to, we can then work back from this to execute the best option to keep your warehouse space as safe, productive and maintenance free as possible.

The Importance of Flooring in Warehouse

The best warehouse flooring systems are the ones that you have to think about the least. This means choosing a system that is hassle free, in line with your budget, has great longevity and little maintenance. If you can tick all of these boxes, you can concentrate on the most important thing, running your business.

However, the wrong decision can be an extremely expensive and time consuming mistake. But do not fear, there is a solution for you.

Warehouse Flooring Options

Here we are going to explore the most popular industrial floor types and what situations they are best suited to.

Polished Concrete Floor

A well installed polished concrete floor is not only a thing of great beauty, but if well maintained, can last an extremely long time. If you incorporate super hard dry shake toppings such as Concria Optimal Slab these polished systems can be expected to last up to 50 years.

Available in a range of colours, this environmentally friendly option is the perfect option for a professional warehouse that has to deal with the rigours of fork trucks and other heavy machinery.

When to Choose Polished Concrete for a Warehouse?

Choosing polished concrete for your warehouse flooring environment is an ideal decision if you’re looking for durability, low maintenance, and aesthetic appeal. This type of flooring is perfect for facilities that experience high foot traffic or utilize heavy machinery, as it can withstand significant wear and tear without showing signs of damage.

Additionally, polished concrete floors are easy to clean and resistant to spills and stains, making them suitable for warehouses storing liquids or chemicals. If energy efficiency is a concern, the reflective surface of polished concrete can help to brighten the interior spaces, reducing the need for artificial lighting.

Opt for polished concrete when you need a robust, long-lasting solution that combines functionality with sleek design. These floors are extremely popular in distribution centres, big box retailers, storage facilities, supermarkets and data centres.

Epoxy Resin Floor

Epoxy Resin Floor

Epoxy resin floor coatings are another excellent choice for industrial and commercial settings, offering durability and resistance to high levels of traffic.  They are also extremely customizable with a huge variety of colours and patterns available, allowing businesses to incorporate brand colours or designate specific areas with colour coding.

The seamless surface of epoxy flooring not only contributes to a clean and modern aesthetic but also simplifies maintenance routines. Opting for an epoxy warehouse flooring solution means investing in a solution that is both practical in terms of durability and maintenance while providing the flexibility to align with your aesthetic preferences.

When to Choose Epoxy Flooring for a Warehouse?

This type of flooring is known for its ability to be resistant to chemical spills, abrasions, and impacts, making it ideal for laboratories, hospitals, and manufacturing plants. There are various grades of this product, ranging from thin high build epoxy systems to self levelling systems.

This range of options means there is a product to suit the vast majority of applications. Varying degrees of slip resistance can be achieved with this product, ensuring that your new floor is safe for your workforce in environments where wet conditions can be a problem.

Polyurethane Flooring

As with epoxy, polyurethane flooring stands out as another viable option, especially for spaces that demand high durability alongside aesthetic versatility.  Moreover, polyurethane flooring is available in different forms of colour and texture, offering a wide range of design possibilities to match any decor style.

This flexibility, coupled with its robust nature, makes polyurethane flooring a smart choice for those looking to combine practicality with visual appeal.

When to Choose Polyurethane Flooring for a Warehouse?

This system is highly resistant to wear, making it an excellent choice for high-traffic areas such as retail spaces, schools, and office buildings. Its resistance to stains and ability to withstand extreme temperatures also make it suitable for kitchens and other areas where the floors might be subject to spills and heat.

Polyurethane-Cement Flooring

Polyurethane-cement, or PU Screed flooring takes the durability and resilience of traditional pu flooring to the next level. This innovative hybrid combines the best aspects of both materials, offering unparalleled resistance to physical impacts, chemical spills, and thermal shock. Its seamless application results in a non-porous surface that is easy to clean and maintain, making it an ideal solution for environments that must adhere to strict hygiene standards, such as food processing plants and pharmaceutical facilities.

The addition of cement also enhances its toughness, allowing it to withstand heavy machinery and constant foot traffic without showing signs of wear. Consequently, this type of flooring not only meets but exceeds the demands of industrial settings where performance and longevity are paramount.

When to Choose Polyurethane-Cement for a Warehouse Flooring?

Choosing polyurethane-cement for warehouse flooring should be a strategic decision, primarily guided by the operational demands and environmental conditions of the space. This flooring solution is particularly suited for warehouses that experience extreme temperature variations, heavy loads, and high traffic. It’s also ideal for facilities that handle hazardous materials or require sterile conditions, such as food and beverage storage areas or pharmaceutical distribution centers.

If your operations involve aggressive cleaning protocols or your floor is frequently exposed to oils, acids, or other corrosive substances, polyurethane-cement flooring provides the resilience and durability needed to maintain a safe and efficient workspace. Additionally, businesses focused on long-term sustainability will benefit from its durability and ease of maintenance, ensuring a cost-effective flooring solution over time.

Characteristics of Quality Warehouse Flooring

Hygiene

Hygiene is paramount in environments where cleanliness directly impacts the quality of products and the health of employees or consumers. Quality warehouse flooring products, especially polyurethane-cement options, are designed to repel dirt, resist stains, and prevent the growth of bacteria and mould. This makes them exceptionally easy to clean and disinfect, ensuring that areas remain sterile without excessive effort.

In industries such as food processing or pharmaceuticals, where strict hygiene standards are a must, having a flooring system that can be effortlessly maintained at high levels of cleanliness is invaluable. This not only aids in meeting regulatory compliance but also builds trust with customers by upholding superior hygiene practices.

Facilitate and Simplify

Easy installation and fast cure times are essential when it comes to warehouse flooring installations. The faster a product is installed, the quicker the business can be earning money. We offer a range of products that keep busy warehouses working and businesses moving.

Durability

For the majority of warehouses pallet trucks and fork trucks are extremely common. If this is the case it is imperative that your substrate is as hard wearing as possible. Always ensure the system you have chosen is designed to handle the static and dynamic loads that are going to be applied to it.

Safety

To ensure the safety of your workforce its important to create walkways and clear demarcation areas. This has a huge effect on the amount of accidents that occur in facilities across the UK. Slip resistance is the other major factor when it comes to safety, always consult a professional warehouse flooring contractor for guidance on this issue.

Adaptation and Versatility

It is not uncommon for industrial space to have a change of use. This is something to be mindful of, if your business is prone to these changes then it mas be worth investing in a system that is easily changed or choose a product that is versatile enough to deal with whatever it may be used for.

An option that is good for change of use areas are interlocking floor tiles. Warehouse floor tiles are designed to withstand heavy traffic and are easy to move around as they are not adhered to the subfloor.

Chemical Resistance

Chemical resistance in industrial flooring is paramount, especially in environments where spills can occur, such as manufacturing plants, laboratories, or garages. Flooring materials that resist degradation from acids, alkalis, solvents, and other harsh chemicals can make a big difference in reducing maintenance costs and extending the life of the floor.

Moreover, chemical-resistant floors ensure a safer working environment by preventing the absorption and spread of potentially hazardous substances. When selecting a flooring solution, it’s crucial to consider the types of chemicals it will be exposed to and choose materials specifically designed to withstand those challenges. Consulting with experts who understand the unique demands of your industry can lead to a more informed decision that pays off in the long run.

What To Consider When Choosing Warehouse Flooring?

When choosing warehouse flooring, several key factors need to be taken into account to ensure the longevity and safety of the floor. First and foremost, assess the expected traffic in the warehouse. Heavy machinery, frequent foot traffic, and the weight of stored items can all impact the durability of the floor.

Next, consider the ease of maintenance and cleaning, as warehouses often require regular upkeep to remain operational and safe. The flooring material’s slip resistance is another critical factor, especially in areas that may become wet or oily.

Additionally, evaluate whether the floor needs to have specific properties such as being antistatic, fire-resistant or water resistance depending on the goods stored or activities conducted within the space. Ultimately, selecting a flooring solution that balances these considerations with cost-effectiveness will provide value over time while ensuring a safe and efficient working environment.

Please get in touch to speak to one of our flooring specialists and we will happily survey your area, share our knowledge and offer you a free estimate.

FAQs

What is the best floor coating for a warehouse?

The best floor coating for a warehouse depends on several factors such as the type of goods stored, level of foot and vehicle traffic, chemical exposure, and budget. Some popular options include epoxy coatings, polished concrete and polyurethane screeds. DC Flooring are one of the leading resin flooring and polished concrete installers in the UK.

Is epoxy flake flooring better than polished concrete for warehouse?

It depends on the specific needs and requirements of the warehouse. Epoxy flake flooring offers high durability and chemical resistance, making it suitable for warehouses with exposure to harsh chemicals. On the other hand, polished concrete is a more cost-effective option and provides a sleek appearance, if installed correctly polished concrete will last an extremely long time even with constant heavy duty forklift traffic. For most instances, polished concrete would be a better option.

What is the best warehouse floor that can withstand heavy load traffic?

If your property is a new build then a polished concrete floor would be the best option, this way the subfloor and the finish are as one. This also means that the concrete can be designed to withstand the traffic. If you already have a strong base that you are looking to overlay, then pu screed has an extremely high compressive strength and can withstand the harshest of treatment.

What is the most durable industrial flooring?

Polished concrete or PU Screeds are the toughest two options on the market. They are both used for different scenarios, so feel free to contact us today so that we can talk you through the solution that would suit you best.

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